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冷却液取样车:实现样品采集和分析的自动化.pdf

上传人: 明**** 编号:1011716 2025-12-21 20页 1.78MB

1、Shane Drexler,Sr TPM,MicrosoftCam Turner,Sr TPM,MicrosoftCoolant Sampling Cart:Automating Sample Collection and AnalysisCOOLING ENVIRONMENTS&LIQUID COOLINGCoolant Sampling Cart:Automating Sample collection and AnalysisShane Drexler,Sr TPM,MicrosoftCam Turner,Sr TPM,MicrosoftWhy do we sample coolant?

2、The Manual Process Produre,Costs and Sources of DefectsIdeation of the Automated Sample CartPrototype design and key specificationsResulting ROINext StepsCall to ActionAgendaWhy Sample?Monitor the health of the PG25Perform fluid maintenance before its too late(resulting in drain/flush/fill)Monitor h

3、ealth of systemDetect corrosion/erosionBreakdown of elastomersSee previous OCP Presentation for more informationStartup Lab SampleOCP sampling recommendationst=0t=3mt=6mt=9mt=12mField:pH,Concentration,VisualLab AnalsyisField:pH,Concentration,VisualOnsite Coolant CheckLab sampleOnsite Coolant CheckLa

4、b SampleManual Process Workflow Field and Lab AnalysisCollect SampleMeasure pHMeasure R.I.Visual InspectionLab Sample2 min1 min0.5 min0.5 min1 minOmits setup,meter calibration and clean up/storage!Total Time 5minHypothetical Hyperscale Datacenter example:50MW Datacenter,PUE of 1.1,45MW of ITE150kW I

5、T Rack+AALC Sidecar300 Racks5 mins per rack25 person hours of labor100 person hours of labor annually(assuming quarterly samples)Costs of Manual ProcessMeasurement devices out of calibrationContamination from improper sampling techniqueNot enough fluid volume for lab sampleManual labelling of sample

6、 bottleManual recording of field dataMerging field data and lab resultsMissed samplesTraining new staff on new,unique,different taskSources of Defects in the Manual ProcessOpportunityCan we develop something?How would it work?Develop a system that streamlines the test and sample collection processAu

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根据报告的内容,全文主要内容概括如下: - **目的**:自动化冷却液采样和分析,以减少手动流程中的缺陷和成本。 - **手动流程问题**:包括设备校准、污染、样本量不足、数据记录错误等,每年需100人时。 - **自动化样本车**:设计用于简化测试和采样流程,提高效率和用户体验。 - **关键规格**:120秒循环时间,每小时24个样本,pH和折射率传感器,10小时操作时间。 - **预期效益**:60%的劳动力减少,消除交叉污染,自动校准和标签打印。 - **下一步**:评估原型,考虑OCP要求文档,继续参与冷却液工作流。 - **核心数据**:每小时24个样本,10小时操作时间,2小时充电时间。
"自动化冷却液采样,效率大提升?" "冷却液采样新利器,你了解吗?" "减少人工,提升效率,冷却液采样新方案!"
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